Mechanical EngineeringintermediateCertified
CNC 5-Axis Machining
Hands-on training program for CNC 5-axis programming and operation for high-precision components.
4 days duration
onsite / in-house
What You'll Learn
- ✓Understand the kinematics and configuration of CNC 5-axis machines (table-table, head-head, head-table).
- ✓Perform CAM programming for simultaneous 5-axis toolpaths.
- ✓Perform setup and alignment of complex workpieces on a 5-axis machine.
- ✓Perform simulation and collision-free verification before machine execution.
- ✓Develop machining strategies to improve efficiency and surface quality.
- ✓Read and adapt basic post-processors to match machine configuration.
Who This Is For
CNC OperatorsCAM ProgrammersProduction EngineersManufacturing Quality EngineersTooling / Production Supervisors
Prerequisites
- • Basic understanding of 3-axis CNC machining.
- • Familiar with CAM software (e.g. Mastercam, PowerMill, or equivalent).
Full Syllabus
011. 5-Axis Machine Kinematics & Configuration Basics+
- –5-axis machine configuration types (table-table, head-head, head-table)
- –Rotary axis, pivot point, and machine reference
- –Work coordinate system (WCS) and multiple datums
- –Machine limits, travel range, and collision zones
022. 5-Axis CAM Programming+
- –Tool axis orientation control
- –Swarf milling and wall finishing
- –Multiblade, impeller, and complex contour strategies
- –Tool axis tilting and lead/lag angles
033. Complex Workpiece Setup & Fixturing+
- –Datum strategy and measurement references
- –Modular fixturing and soft jaws
- –On-machine probing and measurement
- –Custom fixtures for mold and aerospace components
044. Simulation, Verification & Post-Processor+
- –Machine simulation and material removal verification
- –Collision detection (tool, holder, spindle, table)
- –Post-processor basics and axis mapping
- –G-code verification before machine execution
055. Machining Strategy & Industry Best Practices+
- –Roughing vs finishing on 5-axis
- –Rest machining and leftover stock management
- –Surface quality control (surface integrity)
- –Case studies: mold, impeller, and aerospace bracket components